Automatic fly ash bricks plant
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Automatic Fly Ash Bricks Plant is used to produce Best Quality Fly Ash Bricks with High Pressure. This Plant is available in Four Models to produce 1000 to 2500 Bricks per Hour.
Automatic Fly Ash Bricks Plant mainly consists of following Equipments:

 

1. Pan Mixer:

 

Pan Type Mixer of required Batch Capacity is supplied along with the Plant to mix the Raw Materials like Fly Ash, Cement, Sand, Water etc homogeneously. Sidewall & Bottom of the Pan Mixer is fabricated from Best Quality M S Plate with required Thickness.The design is very sturdy & reliable to let the Mixer Run trouble Free for years without any breakdown.
The Mixer is fitted with Imported Planetary Gear Box & Best Quality Electric Motor. Homogeneous mixing is ensured by Mixing Arms & Lump Crushing Rollers.

The Batch Capacity of Mixer is depending upon the Production Capacity of Automatic Fly Ash Bricks Plant. Manual Discharge Gate is provided with standard Plant, but Hydraulic Discharge Gate is also available as optional.

 

2. Mixed Material Belt Conveyor:

 

Belt Conveyor is provided to transfer the Mixed Materials from Pan Mixer to the Hopper of Hydraulic Bricks Press. The parts like Main Structure & Idler Roller Frames are fabricated from Good Quality Structural Materials. Moving Parts like Idlers Rollers, Driving Roller and Driven Roller etc are Provided with Best Workmanship & Good Quality Bearings & Pedestals. Rubber Conveyor Belt is provided with M24 grade, 3 Ply Rating, Endless.

 

3. Hydraulic Bricks Press:

 

Hydraulic Bricks Press is fabricated from Window Type Plate of required thickness to withstand the High Pressure applied on Bricks.

Bricks Press created about 6 to 8 MT pressure on each Bricks to make it Very Strong & easy handled. Bricks Press runs automatically by the mean of P L C Based Control Panel & Hydraulic Power Pack. Prefilled Technology is provided to ensure Fast & Reliable work for Long time. Hydraulic Cylinders are made with best quality materials, workmanship & accuracy. Feeder fan is provided to ensure quick filling of raw materials in mould cavity. Proximity Sensors are used to complete the auto cycle.

 

4. Hydraulic Power Pack:

 

Hydraulic Power pack of required sump capacity & other Hydraulic Accessories like Hydraulic Pump, Direction Control Valves, Pressure Control Valves, Pressure Gauge, Oil Level Indicator etc is provided alongwith the Plant.

Hydraulic Power Pack supplies Hydraulic Oil with required Pressure & Quantity as per required to complete the Pressing Cycle. Most of the accessories used in Power Make are manufactured by YUKEN & Polyhydron.

 

5. Control Panel:

 

Programmable Logic Controller (P L C) based Control Panel is supplied with the Plant to operate the Plant. Three Modes of operating like Manual, Semi Automatic & Automatic selectable to operate the Plant. The Control Panel is fitted with Best Quality Electrical Accessories & Fitments like P L C, Display Module, Push Buttons, Ampere & Volt Meters, Contactors, and Over Load Relay etc.

 

Technical Specifications of Automatic Fly Ash Bricks Plant:

Sr. No.

Particulars

Model

FBP – 1000

FBP – 1500

FBP – 2000

FBP - 2500

1.

Mixer Type

Pan Mixer

2.

Mixer Capacity

300 Kgs/ Batch

400 Kgs/ Batch

300 Kgs X 2 Nos

400 Kgs X 2 Nos

3.

Pan Mixer Motor

5 HP

3.75 KW

7.5 HP

5.62 KW

10 HP

7.5 KW

15 HP

11.25 KW

4.

Mixer Speed

25-28 rpm

25-28 rpm

25-28 rpm

25-28 rpm

5.

Mixing Arms

02 Nos/Mixer

6.

Crushing Rollers

02 Nos/Mixer

7.

Pan Mixer Feeding

Manual

Manual

Manual

Manual

8.

Pan Mixer Gate

Manual

Manual

Manual

Manual

9.

Belt Conveyor Width

500 mm

500 mm

600 mm

600 mm

10.

Belt Conveyor Power

2 HP

1.5 KW

2 HP

1.5 KW

3 HP

2.25 KW

5 HP

3.75 KW

11.

Bricks Press Type

Simple Hydraulic

Prefilled Technology

Prefilled Technology

Prefilled Technology

12.

Bricks Press Capacity

900-1000 bricks /Hour

1300-1500 bricks /Hour

1800-2000 bricks / Hour

2300-2500 bricks / Hour

13.

Bricks Press Tonnage

Max. 26 MT

Max. 47 MT

Max. 75 MT

Max. 106 MT

14.

Pressing Cylinder

Dia. 150 mm

Dia. 200 mm

Dia. 250 mm

Dia. 300 mm

15.

Bricks per Stroke

04 Bricks

6 Bricks

10 Bricks

12 Bricks

16.

Bricks Size

230 X 110 X 75 mm

17.

Hydraulic Motor

10 HP

7.50 KW

10 HP

7.50 KW

15 HP

11.25 KW

15 HP

11.25 KW

18.

Trolley Feeder Motor

1 HP

0.75 KW

1 HP

0.75 KW

1 HP

0.75 KW

1 HP

0.75 KW

19.

Hyd. Oil Tank

300 ltrs

300 ltrs

400 ltrs

400 ltrs

20.

Hydraulic Valves

YUKEN Make 240 VAC

21.

High Pressure Pump

YUKEN Make VAN Pump

22.

High Flow Pump

YUKEN Make VAN Pump

23.

Oil Cooling

Water / Air Cooling

24.

Control Panel

PLC Based Control Panel

25.

Pallate Feeding

Manual

Automatic

Automatic

Automatic

26.

Pallatiser Motor

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2 HP

1.5 KW

2 HP

1.5 KW

2 HP

1.5 KW

Total Power

18 HP

13.5 KW

22.5 HP

16.87 KW

31 HP

23.25 KW

38 HP

28.5 KW

Note: All of the Specifications, Dimensions & Designs are Subjected to change without Prior Notice. Please confirm the details at the time of Order Finalization. Check Commercial Terms & Conditions.

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